INTEGRAL – Technology

  • Emission control

  • Residue processing

  • Technology Competence Center (TKC)

We contribute to a clean climate

Sustainable action is an essential part of our corporate culture and an expression of our responsibility towards people and the environment. INTEGRAL has many years of experience and supports you reliably in various areas of environmental engineering with technologies that are continuously and partly developed and patented in collaboration with universities. Our innovative solution portfolio is primarily used in the areas of waste incineration, chemical industry, steel industry, cement industry, and power plant industry. Our technicians and highly qualified engineers provide you with expertise and competence in the areas of flue gas cleaning, waste treatment and residue processing.

Green Heart. Green Mind. Green Logo.

Our specialists offer you many years of experience and expertise from basic engineering, extended basic engineering and detail engineering to the realization of customized plants, as well as turnkey projects. This usually includes services in the areas of consulting, process engineering, plant design and engineering services such as commissioning, optimization, construction management and coordination, quality control and documentation.

Our core competencies lie in the engineering and realization of denitrification plants (DeNOx-/SCR/SNCR), desulfurization plants (DeSOx), activated carbon plants, waste to energy plants, and water-steam cycles, as well as in the provision of engineering services. In addition to the traditional technologies in the field of exhaust gas cleaning, INTEGRAL has its own developed and patented CFGC (Carbon Flue Gas Cleaning) process. Our future-oriented services in the field of residue processing and our extensive research and development activities in the field of decarbonization complete our portfolio.

Emission control

With our various engineering services and our proprietary technologies in the field of flue gas cleaning, we offer technically creative solutions that are individually developed and implemented according to customer needs. Their reliability can be tested and verified with test facilities if necessary. Our numerous references provide you with the confidence for future-oriented and sustainable solutions, thus guaranteeing the highest quality, functionality, and cost-effectiveness.

Patented CFGC process

The CFGC /Carbon Flue Gas Cleaning) process uses activated carbon to remove sulfur dioxide (SO2) through adsorption and reduces nitrogen dioxide (NOx) through catalytic reduction with ammonia (NH3) from flue gases. The process offers the unique advantage that, within one process step the pollutant SO 2is removed at temperatures below 140°C and nitrogen oxides (NO, NO2) are reduced to nitrogen and water. Subsequently, the activated carbon is regenerated in a desorber and the adsorbed SO2 is recovered and used as a feedstock for the production of fertilizers or sulfuric acid. This means that a valuable product can be generated from the pollutant in the flue gas and the entire process is based on a residue-free technology, i.e., there is no need for the deposition of reaction products.

Activated carbon or activated carbon technology

DeNOx / Denitrification technology (CFGC / SCR / SNCR)

DeSOx / Desulfurization technology (dry / semi-dry / wet)

Selective pollutant removal (dioxins / furans / heavy metals)

Oxidation of C- and/or HC substances (CPC / TPC)

Dust removal technology

Combined processes

Residue processing

Especially projects in the field of thermal waste treatment plants (waste incineration), challenges arise for the proper processing of residues (ash / dust) from combustion or flue gas cleaning. INTEGRAL has the experience, know-how and references to design and implement corresponding plants. Our core competencies in the field of residual material utilization lie in the areas of:

Waste transport and storage

Ash stabilization

Slag treatment valorization

24-hour service and remote monitoring

Technology Competence Center (TKC)

The Technology Competence Center (TKC) of the INTEGRAL Group is the central point of contact for technical tasks that arise in the project business in the broad field of industrial plant construction. The bundled expertise within the group not only creates added value but also reduces interfaces and points of contact for our customers and partners. The following list of services serves as an overview or excerpt of the topics covered by the TKC of the INTEGRAL Group:

  • Calculation and classification of pipes
  • Design of equipment
  • Mass and energy balances
  • Process design including flow diagrams
  • Piping and instrumentation diagrams (P&ID)
  • CFD simulations (Computational Fluid Dynamics)
  • Participation in HAZOP studies (Hazard and Operability Study)
  • Plant layout design and 3D modeling
  • Isometric pipe drawings
  • Steel structure guideline drawings with basic sizing preliminary measurement

Piping technology

Piping design

Process engineering

Plant engineering

Probad, Rohr2, Inventor, Pdms, Autocad

Contact us!

Do you want to
realize a project with us?

Do you want to set things in motion with us?

Max Mustermann


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